July 9, 2025
How difficult is it to accurately identify metal materials such as aluminum, iron, and copper in industrial testing? The significant differences in physical properties of different metals often make the detection equipment inadequate and the detection effect unstable. Don't worry! Our inductive sensor comes with a "superpower" -Reduction factor 1 , which detects all metals without attenuation, making it easy to cope with more flexible mechanical designs, complex workshop environments, and diverse operating modes, solving the problem of metal detection!
Product Features:
1.Flexible adaptation and easy installation: The external dimensions provide multiple choices of M12, M18, and M30, and the connection methods include cable type and plug-in type, which can easily adapt to different industrial equipment and installation environments.
2. Non differential detection, stable and reliable: It can accurately detect various metals such as copper, iron, aluminum, etc. Even if iron and aluminum coexist, they can be detected equally stably.
3. Efficient and sensitive, superior performance: It has strong anti-interference ability and sensitive sensing characteristics.
4. Multiple protection, safe and durable: multiple protection functions such as short circuit protection, reverse polarity protection, and power on protection.
5.Diverse materials and wide adaptability: We offer two materials: brass nickel plating and copper PTFE plating, to meet the special requirements of sensor materials for different working conditions.
6. Protection level IP67: Waterproof and dustproof, capable of stable operation in harsh environments such as humidity and dust.
Application case: Precise detection in the automotive industry
1. The automotive manufacturing industry has strict requirements for the accuracy and stability of component testing. On the production line of a certain automotive component manufacturing enterprise, components such as engine cylinder blocks and wheel hubs are made of various metals such as aluminum, iron, and copper, making testing extremely difficult. A sensor with Reduction factor 1 can detect these metals without discrimination. When detecting the engine cylinder block, it can quickly and accurately identify the material and position, ensuring smooth subsequent processing; When detecting aluminum wheels, the detection efficiency is greatly improved by the long detection distance and fast response. In addition, its multiple protection functions and high protection level enable it to operate stably in damp and dusty automotive production workshops, reducing equipment failure risks and maintenance costs.
2.In the automobile factory, robots weld parts onto the chassis and then transport the parts from the chassis to the platform of the production unit. A sensor with an attenuation coefficient of 1 can ensure that the welding platform is positioned at a limited position. Once the platform reaches the designated position, the welding robots in the production unit are activated to start welding the side and roof components of the vehicle.
Reduction factor 1 can achieve accurate positioning at each limit position on the slide, ensuring the stability and reliability of the entire process.
Inductive sensors with Reduction factor 1 are used in metal detection scenarios in automotive manufacturing to eliminate detection boundaries caused by material differences and simplify the detection process with stable performance. They provide equally accurate sensing capabilities for various types of metals, making each metal identification simpler and each process more efficient!